Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURVTN022 Mapping and Delivery Guide
Repair vehicle body misalignment

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURVTN022 - Repair vehicle body misalignment
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to repair vehicle misalignment. It involves preparing for the task, selecting and using specialist tools and equipment, setting up vehicle body measuring equipment, taking measurements, identifying and repairing vehicle body misalignment to pre-paint condition, and completing workplace processes and documentation.It applies to those working in the automotive body repair industry.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle misalignments that they have repaired, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

PPE required to repair vehicle body misalignment

OEM or authorised agency repair procedures

vehicle specifications

welding equipment

measuring system

straightening equipment

two misaligned vehicle body sections as specified in the performance evidence

tools, equipment and materials appropriate for repairing vehicle misalignment.
Prerequisites/co-requisites
Competency Field Vehicle Body
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Job requirements are determined from workplace instructions
  • Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
  • Work area is prepared and work is planned to minimise waste and use time efficiently
       
Element: Perform pre-repair measurements
  • Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements
  • Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded
  • Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required
       
Element: .Repair misalignment
  • Misalignment is repaired using appropriate repair method
  • Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances
       
Element: Complete work processes
  • Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare for work
  • Job requirements are determined from workplace instructions
  • Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
  • Work area is prepared and work is planned to minimise waste and use time efficiently
       
Element: Perform pre-repair measurements
  • Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements
  • Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded
  • Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required
       
Element: .Repair misalignment
  • Misalignment is repaired using appropriate repair method
  • Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances
       
Element: Complete work processes
  • Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Perform pre-repair measurements

2.1 Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements

2.2 Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded

2.3 Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required

3 .Repair misalignment

3.1 Misalignment is repaired using appropriate repair method

3.2 Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair vehicle body misalignment, including two of the following sections:

vehicle front chassis section

rear panels and floor section

side sill and pillar section.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle body misalignment, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling measuring equipment

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures for removing, replacing and realigning vehicle bodies

following vehicle design characteristics and their implications for repair and realignment methods:

mono

unitised

chassis

space frame

types of misalignment damage, including:

under and upper body damage

sway

sag

twist

kick-up and kick-down

mash and diamond

methods and techniques for identifying misalignment damage, including:

visual, mechanical and physical checking

use of measuring and alignment equipment

repair techniques, including:

panel beating, welding, mechanical fastening, riveting, removing and aligning vehicle body sections

correct use of tools and equipment, including hydraulic or pneumatic repair equipment

digital and non-digital measuring equipment and dedicated jigs

welding techniques

hydraulic reforming

procedures for final inspection of vehicle body misalignment repair.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare for work

1.1 Job requirements are determined from workplace instructions

1.2 Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools and equipment are selected and checked for serviceability

1.5 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Perform pre-repair measurements

2.1 Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements

2.2 Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded

2.3 Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required

3 .Repair misalignment

3.1 Misalignment is repaired using appropriate repair method

3.2 Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Tools and equipment must include:

personal protective equipment (PPE)

universal measuring, jigging and alignment bench system

repair hand and power tools

OEM or authorised agency’s approved welding equipment and techniques

hydraulic or pneumatic repair equipment and fittings.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling measuring equipment

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Three-dimensional measurements must include:

length

height

width.

Repair method must include:

hydraulic reforming

welding

mechanical fastening

riveting

removing and replacing components.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Work area is prepared and work is planned to minimise waste and use time efficiently 
Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements 
Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded 
Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required 
Misalignment is repaired using appropriate repair method 
Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances 
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Vehicle specifications, and original equipment manufacturer (OEM) or authorised agency’s recommended repair procedures and methods, are accessed and interpreted 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Work area is prepared and work is planned to minimise waste and use time efficiently 
Measuring equipment is selected, prepared and attached to the vehicle according to equipment manufacturer instructions and safety and environmental requirements 
Pre-repair three-dimensional measurements are completed without causing damage to system or components, and extent of misalignment is identified and recorded 
Results of measurements and visual and physical inspections are used to determine type of damage and misalignment repair required 
Misalignment is repaired using appropriate repair method 
Misalignment repair is inspected and measured and results are checked against vehicle OEM or authorised agency’s specifications and tolerances 
Final inspection is made to ensure work meets workplace expectations and manufacturer specifications, and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTN022 - Repair vehicle body misalignment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AURVTN022 - Repair vehicle body misalignment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: